Automating Inspection

Automating Inspection
11/1/2010

3D Image Scanning is available on the NEXIVTTL laser (Through The Lens Laser)The direction of the industry has been for years: improve finish and decrease the tolerance.  This responsibility historically has fallen on the   CNC machines'.  But, in recent years the equipment has improved through design, technology, and tooling to a point where it takes considerably more time to measure than the product takes to machine. Additionally, classical CMM probe measurements can have significant error.  Compounding this problem is the requirement of adding  100% inspection to critical dimensions for many customers.  The inspection workload has increased significantly, thereby requiring the need for better and high speed inspection.

Nikon NEXIV VMR-3020 CNC Video Measuring System-  These systems are typically supplemented with 4 axis rotary tables for measurements of machined parts, but they were also developed with  wafer carrier  for measuring Integrated Circuits (ICs). Many magnification ranges are available.  Protomatic selected the 18X-270X adjustable zoom version.

3D Image Scanning is available on the NEXIV-  Special software provides point cloud  and nurb conversion.  This can then be compared to the solid model as a visual comparison (not shown).

Nikon is known for their optics, and the TTL laser (Through The Lens Laser), provides not only high resolution optics but state of the art technology capable of a linear uncertainty of U1x  of  1.5 uM +4L/1000um.  This is on the order of 4 times  better than an average CMM.

Adding New Capability

Protomatic is adding a CNC Video Measuring System to improve measurements of simple 2D parts and  complex prismatic parts.  Our goal is to decrease measurement time for all parts and this is the best tool to accomplish the task.

What can it do?

This machine simply measures small parts (11" x 7" x 5") very accurately.  Using vision system methods combines the precison optics and lasers.   This combination enhances accuracy for increased productivity utilizing  software algorithms such as Auto Position Search (APS), Multi-Pattern Search (MPS) and Pattern Matching Measurments (PMM).  For more infomation see www.nikon.com

Future

Protomatic will continue to invest in state of the art  hand gages, probing and scanning probe type CMMs. But, it is always nice to have a new tool in the tool box which will reduce product inspection time and increase accuracy helping us and our customers stay competitive in the industry.  We are all excited in learning to program the new machine, which is scheduled to be installed in Nov. 2010.

Tags: capability, equipment, Nikon NEXIV